Temperature sensor calibration

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What is temperature Sensor Calibration?

Temperature sensor calibration can be accomplished in a variety of ways and with various degrees of accuracy. As with any calibration, a standard must be used. The standards used in temperature sensor calibration can come in different forms but must be certified with an accuracy that is traceable to a national standard. In industrial applications temperature sensor calibration usually involves thermistors, thermocouples or Platinum resistance thermometers (PRTs), also called resistance temperature devices (RTDs). These are devices used to accuratly measure temperature. Readings from these devices can be compaired with less accurate field temperature sensors and used to evaluate the viability of those devices or to perform a temperature sensor calibration.

Practicle Temperature Sensor Calibration

The temperature sensor calibration usually consists of an 'as found' check to make sure the temperature probe is within the calibration tolerances. If a probe is found to be out of tolerance it is typically replaced with a new probe that is in tolerance. Alternatively, offsets to correct the out of tolerance condition can be made directly to the electronic transmitter connected to the temperature sensor. The cost of the temperature probe verses the cost of adjusting the transmitter should be considered in determining the most feasible method. In either case, the temperature sensor calibration should be conducted over the specified range of the sensor or its range of application.

Not a Temperature Sensor Calibration:

Simply reading the temperature from a temperature sensor using a RTD or a thermocouple indicator and then checking the in line field indicator to see if the reading are the same is not a temperature sensor calibration. Simulating that temperature output to a read out device is a good check that the readout is showing the correct reading for a given output for RTD or Thermocouple, but this also is not a Temperature sensor calibration. A temperature sensor calibration can only be performed by comparing a known standard, in a stable temperature environment, with the probe being tested.

What instruments are used in Temperature Sensor Calibration?

To preform a temperature sensor calibration one needs a stable and adjustable source of temperature to generate temperatures over the range of the device being calibrated. There are several ways to do this. WIKA calibration baths and dry blocks can provide range of stable temperatures. After a stable temperature is reached, one must have an accurate way to measure that temperature and compare that measurement to the device being tested.  WIKA precision thermometers (previously branded ASL) can indicate the temperature from a standard probe then the output from the test probe (immersed in the same temperature bath or dry block)  can be compared and recorded in the temperature sensor calibration document. With these WIKA Instruments, temperature sensor calibration is possible in ranges from -200 … +1,300 °C (control range -55 … +1,100 °C).

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